Case Study

Station Quarter

Delivering fully mechanical smoke ventilation products for compliant, efficient operation across a new-build residential development in Northamptonshire.
Client
Gallico Systems
Sector
Low-Rise Residential Buildings
Location
Midlands
Mechanical
The Challenge

Delivering compliant, reliable smoke ventilation across multiple residential blocks – to a tight programme.

In 2023, Gallico Systems faced a complex and time-sensitive challenge at Station Quarter, a new-build residential development in Northamptonshire. The brief required five fully mechanical smoke ventilation systems, designed to protect residents while meeting the highest standards of fire safety and energy efficiency. 

Sertus was appointed to design, manufacture, and supply certified smoke ventilation products that could be installed quickly and perform reliably long-term. Working closely with both the main contractor and Gallico Systems, our goal was to ensure full compliance with Building Regulations Approved Documents B and L – all within a demanding schedule. 

Gallico Systems are smoke control and mechanical ventilation specialists, delivering turnkey life-safety solutions across residential and commercial projects nationwide.

The Sertus product range offers great value for its level of performance and specification. Sertus make it simple and straightforward with great support for all our projects.

Paul French
Director, Gallico Systems
The Solution
A fully mechanical smoke ventilation system – powered by Sertus products built for reliability, speed, and compliance.

Pod™ Mini

Pre-fabricated, pre-wired, and pre-commissioned mechanical extract unit delivering guaranteed extract rates and simple rooftop installation.

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Single Leaf Vent | Poly

High-performance roof smoke vents opening to 160° within 60 seconds, providing rapid extraction from protected stairwells and corridors. BROOF (t4) fire-rated for safety and certified to BS EN 12101-2.

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Smoke Control Damper

Installed across vertical shafts to manage airflow and smoke extraction across multiple zones. Independently tested for airtightness and energy performance. 

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Together, these Sertus-supplied products enabled the project’s smoke ventilation strategy – delivering compliance, installation efficiency, and long-term reliability.

The Results
Faster, safer, and more sustainable delivery
0
Fully mechanical smoke ventilation systems supplied with Sertus products
0hrs
Typical Pod™ installation and commissioning time per unit by contractor
0–5yrs
Comprehensive warranty coverage: 2-year electrical, 5-year mechanical
Key Benefits

Efficient installation

Prefabricated products reduced on-site installation time and crane lifts, ensuring project milestones were met on schedule.

Long-term reliability

Fully mechanical components and minimal moving parts reduced maintenance requirements and lifecycle costs.

Enhanced safety and compliance

All products tested and certified to BS EN 12101-2 and EN 13501-1, ensuring full alignment with Building Regulations Approved Documents B and L. 

Thermal and acoustic performance

Single Leaf Vents | Poly achieved high thermal efficiency and reduced operational noise levels of up to 23 dB. 

Fire protection

All roof units BROOF (t4) fire-rated for robust fire safety performance and durability in exposed environments.

Weather and environmental resilience

Designed to withstand extreme conditions while using energy-efficient, sustainable components.

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Next Case Study
Cornell Quarter
Designing, manufacturing, and supplying natural smoke ventilation products that deliver safety, comfort, and compliance for Teesside University’s student accommodation.
Sector
Student Accommodation
System Type
Natural
Client
SES Engineering
Products
RSL-R

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